The Hidden Backbone of Assemblies: Why Fasteners Deserve More Attention

By Jason N.Hoo, Managing Director
Engineering Edge (Singapore) Pte Ltd
25 Oct 2025
The Hidden Backbone of Assemblies: Why Fasteners Deserve More Attention

In manufacturing, construction, and industrial design, attention often gravitates toward the big, visible parts; the engines, beams, and systems that drive performance and innovation. Yet, beneath all that engineering brilliance lies a quiet foundation that rarely gets its due credit, the fasteners. Bolts, screws, nuts, rivets, and washers are the literal glue of modern assemblies, keeping everything intact and functional. Despite their importance, they’re often underestimated, under-specified, or compromised for cost, sometimes with disastrous results.

Fasteners are paradoxical. They’re small, inexpensive, and easily overlooked, which leads to the assumption that they’re interchangeable. Many procurement decisions are still guided by the dangerous belief that “a bolt is just a bolt.” But that could not be further from reality. These tiny components bear immense responsibility. They maintain the integrity of structures, ensure parts work together as a cohesive whole, and uphold safety standards that can mean the difference between success and catastrophe. A single substandard fastener can trigger mechanical failure, downtime, and financial loss far exceeding its cost.

History offers sobering reminders. Incidents where fatigue and improper maintenance of fasteners caused major catastrophic events remain as haunting examples. Automotive recalls due to loose or weak fasteners have cost companies billions. Even consumer electronics can fail from something as simple as an ill-fitted screw. When these failures occur, they ripple far beyond engineering and their impact damages reputation, trust, and safety.

Every fastener contributes to performance in ways that often go unnoticed. The right choice ensures proper load distribution, reduces vibration damage, and mitigates fatigue. It influences how materials expand and contract under temperature changes and how long a structure can endure without costly maintenance. In sectors like construction, oil and gas, and industrial, where precision and safety are non-negotiable, the reliability of fasteners directly correlates to the reliability of the entire system.

That’s why these small parts deserve the same rigorous qualification processes as major components. Material verification, tensile and fatigue testing, dimensional accuracy checks, and corrosion resistance evaluation should all be part of the standard protocol. Supplier audits and adherence to international standards like ETA, FM, AS3566 and UKCA shouldn’t be treated as formalities but as safeguards against risk.

To change this narrative, organisations must rethink how they perceive fasteners, not as low-cost commodities but as value-adding investments. True value lies not in price but in performance, consistency, and dependability. Engineering and procurement teams need to collaborate closely, ensuring that every fastener used is chosen for its function, not its convenience or cost.

At the end of the day, fasteners are not just small pieces of metal. They are the quiet custodians of safety and efficiency, holding together everything from aircraft wings to skyscraper frames. Overlooking them is a gamble no manufacturer should take. When companies start giving fasteners the attention they deserve, they are not just improving assemblies, but they are also safeguarding people, reputations, and the future of their products.